Welcome to Yongchang Zhixing Fengzi electronic official website!!!

News

GX16 aviation connector,Circular industrial connector,M16 thread specification,Male connector

Gx16 Aviation Connector: The All-Round Benchmark for Industrial-Grade Connectivity

Release time:2025-12-16

viewed:9

I. Product Definition & Core Positioning
The GX16 aviation connector is a circular industrial connector characterized by a 16mm mating diameter (national standard thread specification M16). Leveraging its threaded locking structure, multi-core configuration, and exceptional environmental resistance, it has become a critical component in aerospace, industrial automation, new energy, and other high-demand sectors. Designed to address stable transmission challenges under harsh operating conditions, it integrates power, signal, and control circuit connectivity, earning the reputation as the "universal key for industrial connections."
II. Core Technical Features & Structural Advantages
1. Material & Craftsmanship: Uncompromising Durability
  • Housing Material: Primarily constructed with high-strength zinc alloy/aluminum alloy or PA66+glass fiber reinforced plastic, offering excellent impact resistance, wear resistance, and stable performance in salt spray environments.

  • Conductive Performance: Conductors adopt C19400 aviation copper alloy with conductivity >58% IACS. Contacts feature a dual-layer gold-plating process (nickel underlayer for diffusion prevention + 1.27μm hard gold top layer), maintaining contact resistance Ω even after 5,000 mating cycles.

  • Protection Design: Equipped with dual O-rings and a threaded locking mechanism, achieving an IP rating of IP65-IP68. It can withstand 24-hour immersion in 1-meter deep water, delivering superior dust and moisture protection .

2. Structural Design: Adaptable to Diverse Scenarios
  • Mounting Configurations: Includes cable-mounted plugs (straight/angled) and panel-mounted sockets (rear-lock/front-lock, square/circular/diamond flanges), with reverse-mount options to prevent misconnection.

  • Locking Mechanism: Dual security through spring locking and threaded fixation, capable of withstanding continuous vibration (10-2000Hz) and 50G impact loads to eliminate accidental disconnection.

  • Modular Configuration: Supports flexible core selection from 2 to 12 pins. Pin diameters include 1.5mm (signal transmission), 2.5mm (10-15A current), and 4mm (30A+ power circuits), meeting hybrid transmission requirements.

3. Electrical Performance: Industrial-Grade Safety Standards
  • Rated voltage up to 400V, rated current up to 10A, breakdown voltage 3000VAC, and insulation resistance ≥1000MΩ.

  • Shielding design attenuates electromagnetic interference by over 40dB with temperature drift <0.01Ω, suitable for -40℃~125℃ wide temperature operating conditions.

  • Compliant with MIL-STD-202G military standard and IEC 60603-7 industry standard, certified by CE and RoHS.

III. Specifications & Model Classification
1. Core Parameter Table
Item
Specification Range
Typical Applications
Mating Diameter
16mm (Thread M16)
-
Core Configuration
2-12 cores
2-core (power), 6-core (signal), 10-core (hybrid transmission)
Wire Gauge Compatibility
7.5-8.5mm
Industrial cables, aerospace model wires
Mating Cycle Life
≥5000 times
High-frequency maintenance scenarios
Protection Rating
IP65-IP68
Outdoor/humid environments
Mounting Methods
Straight/angled, panel/cable-mounted
Internal equipment wiring/external docking
2. Common Model Classifications
  • By Core Count: 4-core (basic power supply), 6-core (aerospace model flight control), 8-core (image transmission + control), 10-core (professional equipment).

  • By Form Factor: Straight male/female plugs, angled plugs (GX16-exclusive), reverse-mount kits (including reverse male/female connectors).

  • By Kit Type: Standard kits, docking kits, circular/square flange kits, angled connector dedicated kits.

IV. Typical Application Scenarios
With its "high strength + multi-function + harsh environment resistance" characteristics, the GX16 serves across diverse critical scenarios:
  1. Industrial Automation: PLC control cabinets, robot power supply, assembly line signal transmission. The 8-core model synchronously transmits power, encoder signals, and emergency stop signals, improving wiring efficiency by 60%.

  1. Aerospace Models & UAVs: Flight controller-receiver connections and image transmission module power supply for FPV racing drones and fixed-wing aircraft. The 6-core + 8-core combination is preferred by mid-range enthusiasts.

  1. New Energy Equipment: PV inverters, energy storage battery modules, and electric vehicle battery management systems, adapting to high-voltage and high-current transmission needs.

  1. Outdoor & Special Equipment: Vehicle-mounted monitoring, offshore oil platform instruments, and polar research vehicles. IP68 protection and salt spray resistance ensure stable operation .

  1. Electronic DIY Projects: Smart home sensors, 3D printers, and stage lighting control systems, featuring easy soldering and support for quick wire-to-wire connections .

V. Selection Guide & Pitfall Avoidance
1. Three Key Selection Factors
  • Core Count Matching: Choose based on transmission requirements to avoid "excessive cores wasting space" or "insufficient cores failing to meet functions." Example: 4-core for aerospace model power supply, 6-core for flight control signals.

  • Environment Adaptation: Select IP67+ waterproof models for outdoor use, verify temperature resistance for high-temperature environments, and prioritize anti-loose buckle models for vibrating equipment.

  • Installation Space: Opt for straight or angled models for confined areas, flange-mounted sockets for panel fixation, and cable-mounted plugs for mobile equipment.

2. Common Pitfall Avoidance
  • Confusing Male/Female Connectors: Male connectors have pins, while female connectors have sockets. Match with equipment interface types to prevent incorrect purchases.

  • Neglecting Material Selection: Prioritize metal housings for industrial/outdoor applications (superior durability) and plastic housings for light-load indoor scenarios (cost-effective).

  • Overlooking Wiring Compatibility: Ensure wire gauge matches pin specifications—1.5mm pins for signal wires (≤0.75mm²), 2.5mm pins for power wires (1.0-1.5mm²).


National Service Hotline

tp0755-28471633

Do cable joint, we are professional!